Page 18 - AUTOMATION EISBN
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allowing for statistical process control that will allow for a more consistent
and uniform product.
❖ Economic improvement. Automation can serve as the catalyst for
improvement in the economies of enterprises or society. For example, the
gross national income and standard of living in Germany and Japan
improved drastically in the 20th century, due in large part to embracing
automation for the production of weapons, automobiles, textiles and other
goods for export.
Disadvantages of Automation
❖ Technology limits. Current technology is unable to automate all desired
tasks. Some tasks cannot be easily automated, such as the production or
assembly of products with inconsistent componentsizes or in tasks where
manual dexterity is required. There are some things that are best left to
human assembly and manipulation.
❖ Economic limits. Certain tasks would cost more to automate thanto perform
manually. Automation is typically best suited to processes that are
repeatable, consistent and high volume.
❖ Unpredictable development costs. The research and development cost of
automating a process is difficult to predict accurately beforehand. Since this
cost can have a large impact on profitability, it is possible to finish
automating a process only to discover that there is no economic advantage
in doing so. With the advent and continued growth of different types of
production lines, however, more accurate estimates based on previous
projects can bemade.
❖ Initial costs are relatively high. The automation of a new product or the
construction of a new plant requires a huge initial investment compared to
the unit cost of the product. Even machinery for which the development
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